boat parts

Outboard ignition parts for Mercury Mariner outboard motors. Power pack, stator, timerbase, regulator.


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 FAQ  


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warranty
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Page 12 - Index - Page 14

No fire or Intermittent on One or More Cylinders:
  1. If the cylinders are only acting up above an idle, connect an inductive Tachometer to all cylinders and try to isolate the problem cylinders.
  2. Using a set of piercing probes, check the trigger resistance and DVA output as given below:
  Wire Read To Resistance DVA  
  Purple wire
White wire
Brown wire
Engine GND
Engine GND
Engine GND
Open
Open
Open
3V or more
3V or more
3V or more
 
  • NOTE: These triggers have the bias circuitry built into them, therefore you cannot measure the resistance like you could the older engines. In addition, there are four triggering coils used.
  1. If # 1 is not firing, disconnect #2 CDM module and see if the #1 module starts firing. If it does, the module you just unplugged is bad. If it does not, disconnect #3 CDM module and see if the #1 module starts firing. If it does, the module you just unplugged is bad.
  2. If # 2 or #3 are not firing, swap locations with #1 and see if the problem moves. If it does, the module is bad. A continued no fire on the same cylinder indicates a bad trigger.
High Speed Miss:
  1. Connect an inductive Tachometer to all cylinders and try to isolate the problem. A high variance in RPM on one cylinder indicates a problem usually in the trigger or CDM module.
  2. Perform a high-speed shutdown and read the spark plugs. Check for water. A crack in the block can cause a high speed miss when the water pressure gets high, but a normal shutdown will mask the problem.
  3. Remove the flywheel and check the triggering and charge coil flywheel magnets for cracks or broken magnets.
Four Cylinder Engines
(1991-1995)

Engines Using a Single Switch Box and Four Ignition Coils
No Fire At All:
  1. Disconnect the black/yellow kill wires AT THE PACK and retest. If the engine’s ignition fires now, the kill circuit has a fault-possibly the keyswitch, harness or shift switch.
  2. Disconnect the yellow wires from the stator to the rectifier and retest. If the engine fires, replace the rectifier.
  3. Check the cranking RPM. A cranking speed less than 250-RPM will not allow the system to fire properly.
  4. Check the stator resistance and DVA output as given below:
Motors with Flex-plate Flywheel
  Wire Read To Resistance DVA  
  Blue
Red
Blue/White
Red/White
5000-7000
125-155
180V or more
25V or more
 

Motors with Cast, Vented Flywheel
  Wire Read To Resistance DVA  
  Blue
Red
Blue/White
Red/White
3250-3650
75-90
180V or more
25V or more
 

Motors with Red Stator
  Wire Read To Resistance DVA  
  White/Green Green/White 500-700 180V or more  

Red Stator Adapter
  Wire Read To Resistance DVA  
  Blue
Blue(Each)
Blue
Engine Ground
Open
Open
180V or more
180V or more
 


No fire or Intermittent on One or More Cylinders:
  1. If the cylinders are only acting up above an idle, connect an inductive Tachometer to all cylinders and try to isolate the problem cylinders.

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Page 12 - Index - Page 14