boat parts

Outboard ignition parts for Mercury Mariner outboard motors. Power pack, stator, timerbase, regulator.


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Page 22 - Index - Page 24
Three Cylinder Engines Using a Combination Switch Box and Ignition Coil (CDM Modules) (Continued)
No fire or Intermittent on One or More Cylinders:
  1. If the cylinders are only acting up above an idle, connect a inductive Tachometer to all cylinders and try to isolate the problem cylinders.
  2. Check the trigger resistance and DVA output as given below:
  Wire Read To Resistance DVA  
  Purple wire
White wire
Brown wire
Engine GND
Engine GND
Engine GND
Open
Open
Open
3V or more
3V or more
3V or more
 

  • NOTE: These triggers have the bias circuitry built into them, therefore you cannot measure the resistance like you could the older engines. In addition, there are four triggering coils used.

  1. If # 1 is not firing, disconnect #2 CDM module and see if the #1 module starts firing. If it does, the module you just unplugged is bad. If it does not, disconnect #3 CDM module and see if the #1 module starts firing. If it does, the module you just unplugged is bad.
  2. If # 2 or #3 are not firing, swap locations with #1 and see if the problem moves. If it does, the module is bad. A continued no fire on the same cylinder indicates a bad trigger.

High speed miss:
  1. Connect an inductive Tachometer to all cylinders and try to isolate the problem. A high variance in RPM on one cylinder indicates a problem usually in the trigger or CDM module.
  2. Perform a high-speed shutdown and read the spark plugs. Check for water. A crack in the block can cause a high speed miss when the water pressure gets high, but a normal shutdown will mask the problem.
  3. Remove the flywheel and check the triggering and charge coil flywheel magnets for cracks or broken magnets.


Four Cylinder Engines 1968
Engines with Ignition Driver Distributors


WARNING!! DO NOT CONNECT 12VDC TO THE IGNITION MODULE AS DC VOLTAGE WILL BURN OUT THE SWITCH BOX AND IGNITION DRIVER.

No Fire At All:
  1. Disconnect the orange kill wire AT THE PACK and retest. If the engine’s ignition fires now, the kill circuit has a fault-possibly the keyswitch, harness or Tilt sensor.
  2. Check the Ignition Driver resistance and DVA output:
  Wire Read To Resistance DVA  
  Red
Blue
Green
White wire
White wire,
Engine GND
400
10
N/A
180V or more
20v or more
150v or more
 
  1. Check the cranking RPM. A cranking speed of less than 250-RPM will not allow the system to fire properly.

No fire or Intermittent on One or More Cylinders:
  1. If only one or two cylinders are not firing on this system, the problem is going to be either in the distributor cap or spark-plug wires.
Page 22 - Index - Page 24